PTR Electron Beam Welding Operator Examining Part on Rotary Positioner

ELECTRON BEAM WELDING SERVICES

Contract Welding

Being a leading manufacturer of EB welding equipment gives PTR the ability to operate the most modern EB welding job shop in the country.

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PTR is a NADCAP certified supplier of Job Shop services with a wide range of electron beam processing capabilities

In an industry where many shops use EB welding machines that are 30 to 40 years old, PTR uses the latest generation electron beam welders. We offer 60 kV, 150 kV and partial, or high vacuum electron beam welding services. We have the most modern CNC controlled EB Welding equipment of any contract welding job shop, competitive prices, full support services and the experience to produce the highest quality welds reliably and repeatably. These systems are supported by a staff of qualified operators and backed by professionals with extensive welding and metallurgical expertise.

 

 

 

 

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Welding Capabilities

Our Equipment

Table with Chuck Tooling for EB Welder

PTR can cater to almost any job – samples, prototypes and small to large production lots.

  • (6) state-of-the-art full CNC 5 axis EB welders
  • Maintained, calibrated and serviced by PTR’s in-house Service Department
  • Large, Medium & Small Chambers- optimal
  • High and Low Voltage Welders
  • Pre & Post Weld Inspections
  • Reports with supporting documentation, PQR’s, WOPQ’s, etc
  • Detailed operation sheets and approved weld schedules
  • FAA, EASA & UK-CAA Certificated EB Weld Repair Station
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Welding Capabilities

Our Personnel

EB Weld Operator Examining Large Weld Application on Rotary Table
EB Operator at Multi Station Welding Fixture

Welding Staff

  • Skilled operators exceeding industry requirements with more than 20 years average experience
  • Certified operators and machines to various National and customer-specific standards including AMS 2680, AMS 2681 and AWS D17.1

 

Engineering Support Staff

  • Application Engineers
  • Quality Engineers
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Welding Capabilities

Welding Support

Woman through microscope at PTR's Metallurgical Lab
Pre and Post Heat Treat Oven in factory with fork truck parked in front of it.

Metallurgical Lab + Non-Destructive Testing (NDT)

  • Full Metallographic Analysis
  • Macro-Sectioning, Etching & Digital Microscopy
  • Visual Inspection, Magnetic/Fluorescent Penetrant Inspection, Radiographic Inspection, and Ultrasonic Inspection
  • Calibrated Leak Testing

Pre/Post-Weld Heat Treatment

  • AMS 2750 Compliant up to 500°F
  • Large oven 60″ x  60″ x 96″

Part Cleaning Capability

  • Vapor Degreasing
  • Acetone / IPA Wipe
  • Wire Brush
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Welding Capabilities

Our Facilities

PTR facilities showing full tractor trailer access shipping dock.
Operator in Factory Opening Crate with Customer Part
  • Shipping and receiving dock, 20 ton lift with inside full tractor trailer access- no part too large!
  • Dedicated Jobshop Receiving Area for Customer Parts
  • All part storage in climate controlled building
  • 30-ft ceiling with overhead cranes throughout the shop
  • Storage for Customer/Government Owned Tooling
  • High weight capacity fork trucks
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Featured industries in contract eb welding

Our contract Electron Beam Welding Services Range from New Process Development to High Production Welding

PTR’s job shop is equipped to handle parts ranging from several grams to several tons. Our operators are certified welders skilled at electron beam welding for many industries including the listings below as well as small scale research & development applications. AMS 2680 and AMS 2681B Qualifications, NADCAP Accredited Welding & Quality Systems, ITAR Registered, FAA, EASA & UK-CAA Certified Repair Station

Explore all that PTR Precision Technologies has to offer

PTR provides the technology to achieve the highest quality welds for the most critical applications for customers in the Aerospace, Defense, Power Generation, Electronics, Oil + Gas, Automotive, Medical, Semiconductor, Research and other industries. Whether you want equipment to weld in your own facility or to outsource your welding, PTR has a welding solution for you.

Paperwork with qualified weld specifications

Weld Process Development

Need a reliable production EB welding solution? Let PTR’s experienced contract welding department provide assistance developing the EB weld process for your outsourced EB welded components.

EB Welder Field Service

After Sales Support

We have experienced service technicians to ensure reliable performance, timely calibrations and fast repair times with OEM parts.

Systems + 
Equipment

We offer: High or Low Voltage, Fixed or Moving EB Generator, CNC, Precision Welding Equipment

Refurbished EB Welding Systems

Upgrades + 
Accessories

PTR is the OEM for Leybold & Hamilton Standard. We have retrofit packages, accessories & upgrades that integrate with all generations of systems.