Partial Vacuum Fast Cycle EB Welding Systems

FAST CYCLE EB WELDERS

Fast Cycle Electron Beam Welder

PK Series High-Production EB Welders

Chamber Volume

  • 28 liter to 71 liter

Beam Generation

  • 60kV Accelerating Voltage
  • 6 kW up to 25 kW Switch Mode Power Supplies
  • Fast Response, Closed Loop Beam Current Control
  • High Speed Digital Beam Deflection (Optional)

Controls

  • Siemens CNC for Motion, Beam Parameters and System Control
  • PC Based User Interface
  • Data Acquisition System

Load/Unload

  • Drop Bottom or Load-Lock configurations, ideal for integration into manfufacturing lines

Part Handling:

  • Fast exchange, standard workpiece pallets consisting of base plate and single/multi-spindle tooling
  • Active Counter Bearing (Optional)
Get a Quote

These flexible, partial vacuum EB systems for high throughput welding have a foundation on a rotational base plate, with an integrated workpiece pallet. Available with either load-lock, or drop bottom chamber designs.

PK SERIES FAST CYCLE EB WELDERS ARE DESIGNED FOR SIMPLE INTEGRATION INTO AUTOMATED PRODUCTION LINES

Developed for mass production of automotive components, these high-performance machines can be an optimum solution for many other high volume applications.

 

 

EBOMAT PK01

For smaller components, such as automotive transmission gears, the PK 01’s chamber volume is 25 liters and is evacuated to 5×10-2 mbar in approximately 8 seconds.

 

EBOMAT PK 02

Similar to the PK01, with a chamber volume of 70 liters – for medium to large components. Used typically for larger transmission parts.

 

EBOMAT PK03

For small to medium sized parts – with the ability to easily perform circumferential and axial welds in the same cycle.

 

EBOMAT PS 02

The shuttle machine. A high speed system – designed as a load lock cycle machine to weld smaller components as quickly as possible. A small load-lock chamber is used for loading and unloading work pieces while the process chamber remains under vacuum and is simultaneously welding another part. The EBOMAT PS 02 offers the shortest possible cycle times.