Space Handheld EB Welding System Astronaut
Girl in Hamilton Standard EBW Chamber

PTR Legacy Brand: Hamilton Standard

The Innovator of the Electron Beam

Our History: PTR's roots stretch back to the beginning of Electron Beam Welding

Hamilton Standard Letter Logo

Hamilton Zeiss:

PTR’s involvement with electron beam welding dates back to 1959, when United Aircraft (later known as United Technologies Corporation) had plans to diversify its existing aerospace business lines with the addition of a new industrial product line. After extensive research United Aircraft approached the Carl Zeiss Co. of Stuttgart, West Germany, concerning their electron beam equipment. At the time Zeiss had been conducting experiments with their Electron Microscope with the primary purpose of increasing the power limits of the device. In the process they discovered that, as the power was increased, specimens being examined would disappear. With further investigation Zeiss found that by regulating the electrical settings of the instrument at the point where the beam impinged on the specimen, they could make specimens either vaporize or melt and re-solidify as the beam passed over them, thus Electron Beam Welding (EBW), Drilling (EBD) and Cutting (EBC) technologies were born.

 

United Aircraft then acquired the North American rights for marketing and manufacturing this type of EB processing equipment in the US from Zeiss. They assigned the responsibility for this task to a newly formed Industrial Product Group that had been established at their Hamilton Standard division in Winsdor Locks, CT. This group initially produced EB equipment under the name Hamilton-Zeiss, while spares and service for the equipment was handled by an agency in the New York area named Hamilton-Electrona. This agency was soon dissolved, and the entire EB business was moved to Hamilton Standard’s (HSD’s) facility in Windsor Locks, CT. One of the first EB units built under this Hamilton-Zeiss partnership was shipped in 1961 to the Rohr Aircraft Company located in California.

 

Hamilton Standard:

In 1963, after a few years of partnership, Zeiss and United Aircraft agreed to Hamilton Standard’s outright purchase of the worldwide rights to Zeiss’s EBC/EBD/EBW business. Hamilton began both marketing and producing these EB units (primarily for EB Welding) under the Hamilton Standard brand name. Initially, Hamilton manufactured only High Vacuum EB Welder (HVEBW) systems with various size vacuum chambers (dependent on customers application requirements) to meet the EB welding needs of US industries. In the mid-1960’s Hamilton started the developing Partial Vacuum EB Welding (PVEBW) and Non-Vacuum EB Welding (NVEBW) types of electron beam welding machines. These rapidly became very popular in the automotive industry and other industries requiring high production rates.

 

Toward the end of the 1960’s Hamilton entered into marketing and manufacturing license agreements with Nippon Electric in Japan, Hawker Siddeley Dynamics Engineering in England and Leybold-Heraeus GmbH in West Germany- thus providing it with a worldwide EBW machine sales network.

 

 

HAMILTON STANDARD

Photo: In 1959, United Technologies acquired the North American rights to Zeiss electron beam welders, assigning the program to their Hamilton Standard Division in Windsor Locks, CT. Hamilton Standard ships the first Zeiss-designed EB welder built in the U.S. in 1961 and later licenses the technology to various companies around the world.

 

HAMILTON STANDARD

Photo: The father of modern day electron beam weld processing.

Dr. hc Karl-Heinz Steigerwald

 

Dr hc Karl-Heinz Steigerwald

HAMILTON STANDARD

Photo: Hamilton Zeiss’ EBW (3) 25/25/22 unit, this early 1960’s model was one of the first EB Welders.

Hamilton Zeiss First EB Welding System

HAMILTON STANDARD

Photo: Another Hamilton Zeiss early 1960’s model EB Welder.

 

Hamilton-Zeiss Electrona

HAMILTON STANDARD

Photo: Hamilton Standards’ developments during the early 1960’s included ribbon filaments for round beam spot and high power beam generation systems up to 30 kW for deep penetration welds.

VW in Hamilton Standard Chamber

HAMILTON STANDARD

Photo: Hamilton’s late 1960’s gas pipeline welder used for the field welding of pipeline sections.

Women Next to Pipeline EB Welding System

HAMILTON STANDARD

Photo: 1960’s Hamilton Standard bent column, large chamber 25 kW EB welder.

HSD Bent Column EB Welder

HAMILTON STANDARD

Photo: Hamilton Standards’ EBW (25) 108/56/56 unit with a straight column. A typical “108 inch” with powered head and tailstock.

Hamilton Standard 108in chamber with Powered Head / Tailstock

HAMILTON STANDARD

Photo: Hamilton Standard EB Welder (6kW) 52/36/36 in Chamber

Hamilton Standard Small Chamber EB Welder

HAMILTON STANDARD

Photo: Late 1960’s 48″ diameter by 40′ long tube welder with sliding column.

Hamilton Standard late 1960's Long Tube Welder with sliding column

HAMILTON STANDARD

Photo: Astronaut Holding Protoype Space EB Welding Unit

Space Handheld EB Welding System Astronaut

HAMILTON STANDARD

Photo: Prototype Portable Space EB Welding Gun

Hamilton Standard Space EBW Handgun